全密闭式转鼓冷却结片系统 Fully Enclosed Cooling Drum Flaker

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高精度加工

High-Precision Machining

转鼓加工
Drum machining

304/316L/321不锈钢，材料焊接及加工严格执行美国机械工程师协会ASME体系，纵/环焊缝检测率≥20%（射线/超声波检测），及渗透探伤100%。滚筒表面采用高精度磨床超镜面处理加工（Ra≤0.4 μm），同轴度≤0.05 mm，保证长期运行不变形。

304/316L/321 stainless steel, material welding and processing strictly follow the ASME system of the American Society of Mechanical Engineers, longitudinal/circumferential weld inspection rate ≥20% (radio/ultrasonic inspection), and penetrant flaw detection 100%. The drum surface is processed by a high-precision grinder with ultra-mirror treatment (Ra≤0.4 μm), co-axiality ≤0.05 mm, to ensure long-term operation without deformation.

刮刀系统

Scraper System

材质为高性能合金（如高锡含量的合金铜、特种不锈钢等）或高性能聚合物材质（树脂、聚醚醚酮（PEEK）等。非接触式设计，刮刀与转鼓根据切片厚度要求间隙固定（0.05-0.3 mm），可手动或自动调节刮刀角度与间隙，支持快速微调（精度±0.05 mm），并且配带有智能物料测厚仪器，实时监控物料切片厚度。

The material is high-performance alloy (such as high-tin copper alloy, special stainless steel, etc.) or high-performance polymer material (resin, polyetheretherketone (PEEK), etc. Non-contact design, fixed gap between scraper and drum (0.05-0.3 mm) based on the required thickness of the desired flakes, manual or automatic adjustment of scraper angle and gap, supports fast fine-tuning (accuracy ±0.05 mm), and equipped with an intelligent material thickness gauge to monitor material slice thickness in real time.

全封闭式环境

Fully Enclosed Environment

采用渐开线弧形料盘和全封闭机身，物料升华泄量减少40%。机身配备氮气或干燥仪表风吹扫保护系统，防止易氧化物易吸潮物料变质。

Adopting an involute arc material tray and a fully enclosed body, the leakage of material sublimation is reduced by 40%. The body is equipped with a nitrogen or dehumidified gas instrument wind purge protection system to prevent the deterioration of oxidizable and moisture-absorbing materials.

智能控制

Intelligent Control

切片厚度精确控制：

Precise Control of Flake Thickness:

转鼓变频调速，转动速度在2-12 rpm的范围内可调，可智能检测切片厚度，如有片厚异常将发出连锁警报，继而通过调节转速和进料量以实现对结片厚度的控制。

The drum is variable frequency speed regulation, and the rotation speed is adjustable within the range of 2-12 rpm. It can intelligently detect the slice thickness. If there is an abnormal slice thickness, a chain alarm will be issued, and then the slice thickness will be controlled by adjusting the speed and feed amount.

液位精确联锁控制：

Precise Interlocking Control of Liquid Level:

远程通过液位变送系统实时监测液位并与进料口的气动调节阀联锁控制液位。另外，机械设计上配备的含有回流、高位溢流、放净等多个管口组成的液位控制阀组也可以通过机械方式本地控制液位。当液位到达高位溢流口高度时，物料将会从溢流口回到管路中。

The liquid level transmission system remotely monitors the liquid level in real time and interlocks with the pneumatic control valve at the feed port to control the liquid level. In addition, the liquid level control valve group, composed of multiple nozzles such as reflux, high overflow, and drain, equipped with a mechanical design, can also control the liquid level locally by mechanical means. When the liquid level reaches the height of the high overflow port, the material will return to the pipeline from the overflow port.

出料温度控制：

Discharge Temperature Control:

出料温度与冷却系统联锁控制，能够实时监测出料温度，根据片温调节冷却系统流量，以此来智能控制切片温度。

The discharge temperature is interlocked with the cooling system to monitor the discharge temperature in real time and adjust the cooling system flow according to the slice temperature to control the flake temperature intelligently.

系统温度控制：

System Temperature Control:

专利特有的PLC自动控温连锁，温度波动≤ 2℃，技术协议和验收标准接受各行业内最高温度检测及冷却效果的标准检测。

Our patented PLC automatic temperature control interlock ensures that the temperature fluctuation is ≤ 2℃, and the technical agreement and acceptance standards accept the highest temperature detection and cooling effect standard detection in various industries.