Intelligent Granulation System

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As an innovative leader in the field of granulation technology, our company has been deeply engaged in material molding technology for many years. It is committed to providing customers with efficient, flexible, customized granulation solutions. In response to the needs of different industries and material characteristics, we mainly promote three core granulation machine models - dry roller briquetting machine, wet mixing granulator, and steel belt cooling granulator, covering a variety of processing scenarios from powder to molten materials, helping enterprises to achieve cost reduction, efficiency improvement, and product upgrades. The dry roller briquetting machine, with "zero addition and zero pollution" as the core concept, directly shapes the powder through high-pressure physical extrusion, perfectly adapting to the strict requirements of material purity and thermal sensitivity in the fields of chemical and pharmaceutical industries; the wet mixing granulator, relying on adhesive wetting and high-speed shearing technology, creates high-uniformity and high-strength particles, which is the first choice for refined production in the food, medicine and other industries; the steel belt cooling granulator, designed for molten materials, realizes continuous granulation through steel belt cooling and precision cutting, and is widely used in the resource recycling of plastics, rubber and high-temperature materials. Whether it is a drying process to avoid moisture, mixed granulation to enhance particle strength, or rapid molding via high-temperature melting, we can provide the best solution for you with mature technical reserves and modular design. 

Following flaking and cooling, many downstream solids require a further shaping step to improve bulk density, transport stability, feeding consistency, and commercial presentation. Tianjin Huabang supplies briquetting and granulating systems to convert flakes, powders, and molten materials into engineered solid forms suited for storage, conveying, screening, and packaging.

A pressure-based dry compaction system that converts powder, flakes, or fine solids into dense briquettes or granules without adding water, binder, or external heat. This route is particularly suitable for purity-sensitive, heat-sensitive, or hygroscopic materials. The system is available in standard gravity-fed form and in advanced forced-feeding, hydraulically controlled execution for difficult materials and high-stability production duty.

The dry roller briquetting system is an advanced mechanical densification technology that compresses powders, flakes, or fine solids into uniformly shaped briquettes using a pair of counter-rotating rollers. This process is purely physical, eliminating the need for water, binders, or thermal drying stages. Consequently, the material's original composition is maintained, while bulk density, stability, and handling characteristics are significantly enhanced. The information emphasizes the system's environmental benefits, such as “zero addition” and “zero pollution,” with direct dry shaping particularly well-suited to purity-sensitive and heat-sensitive materials.

Material is fed into the nip between two synchronized, counter-rotating rollers. The roller surfaces are machined with forming pockets to produce the required geometry, such as pillow, oval, tablet, or custom briquette patterns. As the material enters the narrowing compaction zone, pressure increases progressively. Inter-particle voids are reduced, molecular contact increases, and the material is compacted into a coherent, shaped solid. After passing the highest-pressure point, the briquettes are released from the mold pockets and discharged by gravity.

For molten products that are better formed from the liquid phase than by powder compaction, Huabang supplies steel-belt cooling granulation systems. In this process, molten product is fed to a distributor, spread onto a moving stainless-steel belt, and rapidly cooled to form hemispherical, strip, or flake-like solids. The technology is suitable for continuous operation, low-dust product discharge, and consistent particle shaping over a wide production range. This machine is for molten materials with melting or softening points in the 50°C to 300°C range.

This product line complements the flaking systems described earlier. Whereas drum flakers are typically preferred for controlled thin-film flaking, the steel-belt granulation platform is preferred where the product is to be formed continuously into discrete granules, strip solids, or layer-based shaped material with a longer cooling path.

The dry roller briquetting system is an advanced mechanical densification technology that compresses powders, flakes, or fine solids into uniformly shaped briquettes using a pair of counter-rotating rollers. This process is purely physical, eliminating the need for water, binders, or thermal drying stages. Consequently, the material's original composition is maintained, while bulk density, stability, and handling characteristics are significantly enhanced. The information emphasizes the system's environmental benefits, such as “zero addition” and “zero pollution,” with direct dry shaping particularly well-suited to purity-sensitive and heat-sensitive materials.

Molten material is transferred through insulated or heated piping to a distributor at the head of the machine. The distributor spreads the melt as a controlled layer or patterned deposit onto the moving steel belt. Beneath the belt, a continuous spray-cooling system rapidly removes heat from the belt surface. As the product advances along the belt, it passes through spreading, initial setting, full solidification, and discharge stages. At the discharge end, the belt turns around the end pulley, and the solidified product releases automatically due to differential thermal contraction and belt reversal.